How to Lay a Concrete Base with Irish Cement & Brooks
A solid concrete base is essential for a durable and stable foundation. Here’s a step-by-step guide on how to prepare and lay a concrete base using Irish Cement, ensuring a perfect foundation for your job.
Step 1: Safety First
Before you start, it’s crucial to handle Irish Cement safely. Always wear protective gear such as gloves, goggles, and a mask to shield your eyes, skin, and lungs from the cement. Safety information is available on the cement bags and the Irish Cement website.
Step 2: Prepare the Area
Begin by marking out the area where your concrete base will go. Clear any vegetation and topsoil from this area, extending slightly beyond the dimensions of your base. Then, prepare a firm, level base using compacted gravel or clay. This will support the concrete and ensure a stable foundation.
Step 3: Set Up the Formwork
To contain the concrete while it sets, place side-forms around the perimeter. Use clean, smooth timber planks and secure them with pegs. Make sure the pegs are driven below the level of the planks, and keep the top edges of the side-forms level to create a consistent shape.
Step 4: Mix and Pour the Concrete
Mix your concrete according to the instructions and pour it into the formwork. For precise measurements, refer to our concrete calculator and instructional videos on mixing concrete.
Step 5: Remove Air Bubbles
To remove air bubbles, tamp the top of the concrete gently. You can also tap the side-forms to help release any trapped air.
Step 6: Screed the Surface
Level the surface by screeding it. Use a straight piece of timber that spans the width of the concrete and move it back and forth in a sawing motion to achieve a smooth, even finish.
Step 7: Float the Surface
For a smooth finish, float the surface of the concrete using a hand float. Apply the float in wide, overlapping arcs, making two or three passes to ensure a flawless surface.
Step 8: Add Texture (Optional)
If you prefer a textured finish, lightly drag the bristles of a stiff brush across the surface while the concrete is setting but before it hardens completely. This adds grip and character to the finish.
Step 9: Cure the Concrete
Proper curing is crucial for high-quality, long-lasting concrete. Protect your work from rain and extreme temperatures during the curing process. Depending on weather conditions, curing can take up to 7 days. This step ensures that your concrete sets correctly and maintains its strength.
By following these steps, you’ll lay a strong, durable concrete base. Enjoy your new perfectly laid foundation!